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Design & development of Low Affordable Cost plastic 3D Printer Machine for domestic usages using 3D Experience platform of Dassault Systemes
Concept to commercialisation – Mechanical & electrical system Design using CATIA, Simulate & manufactured using DELMIA of Plastic 3D Printer machine for home, schools and universities.
India
PROJECT TIMELINE
Description:
Details of Project executed as follows:
- Product Specification:
- Technology: Fused Deposition Modelling
- Print Size: 210mm * 210mm * 210mm
- Compatible Materials: PLA, ABS, HIPS Etc
- Material Colors Available: More than 30 colors
- Print Resolution: 0.1 mm/100 Microns
- Hot-end Type: Single Extruder
- Nozzle-Type: Brass
- Nozzle Max. Temp.: 260°C
- Working Ambient Temp.: 15-40°C
- Connectivity: SD-Card/USB
- Power: Input Voltage: 220 V, 50Hz Input/ Current: 5-6 Amp.
- Max. Bed Temp.: 100° C
- Scope of Project:
- Bench marking of similar product in market
- Designed every part of 3D Printer machine & its part modelling for
- Sourced standard components from market and assembled in digital model
- Designed base / horizontal and vertical structure of machine
- To manufacture all plastic component existed in our environment and your part which is designed.
- Created 2D drawings for each part for manufacturing
- Simulation of motion of printers along 3 axis
- Rendering of product for marketing
- The digital product of 3d printer helps to visualize and make them easily understood of function and according to digital the real is manufactured.
- Stages/ sequence of work performed in 3d printer design:
- Bench Marking
- Concept design
- Part designed liked Frame, Casing , Stepper Motor , Coupler , Leadscrew , Linear smooth rod , Slider , Smooth rod fixture ,Smooth rod fixture (Inclined) ,Casing top Cover, Casing Back cover ,Casing front cover , T Block LH , T Block RH ,Stepper motor Pulley ,Lead screw carriage nut , Bed ,Extruder , Bed Support , Pulley holder , SMPS , Mother board , fasteners, GT2 Timing Belt
- Electrical system design and modelling
- System Engineering
- Assembly of parts
- Drafting of parts for manufactuing
- Rendering
- Used various following types of filament for better accuracy :
- ABS Filament
- PLA Filament
- PET Filament
- PETT Filament
- Nylon Filament
- PVA Filament
- Sandstone Filament
- Wood Filament
- Metal Filament
- HIPS Filament
- Magnetic Iron Filament
- Conductive Filament
- Carbon Fiber Filament
- TPE Filament
- Glow in the Dark Filament
- Amphora Filament
- Used following apps of 3D Experience platform of Dassault Systemes
- Used CATIA workbench like part design, assembly design, sheet metal for design
- BEHAVIORAL MODELING using CATIA DYMOLA
- Electrical 3D Design for wire harness
- Electrical 3D part design for systems
- Stepper motor calculation in System Engineering
- Kinematics using Mechanical System design
- Live rendering
- Learnt design to manufacture a 3D printer Machine
- Also commercialised the product and launched in market
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