Digital and Physical Tool path optimization and NC code generation by Digital Prismatic Machining using DELMIA

Design, Development and manufacturing of a complex job by using DELMIA of 3D Experience platform tools to perform machining digitally for optimize tool path and generating ISO NC code which further physically validated in 5-Axis Machining Centre.

Created on 2019.06.27 212 views
  Description: Details of Project executed as follows:  
  1. Process of Generating NC code
  • First we design the cad model of the product in Catia part design
  • Then imported the cad mode of the product in Delmia prismatic machining.
  • After that we assigned the operation such as pocketing, facing etc. operations in DELMIA Prismatic Machining.
  • After assigning the operation we run the program and extract the NC code which further will be validated in 5 Axis Machining Centre.
  1. Scope of Project:
  • Any complex design can be used to generate the code.
  • It is efficient and more accuracy in the job.
  • All the operation and validation are done digitally which reduce the consumption of time.
  • Easily generated the code and can be run with live machining centre.
  • To manufacture all plastic component existed in our environment and your part which is designed.
  1. Technical specification :  
5 Axis CNC Vertical Machining Centre
  • Table: 1000mm X 600mm
  • Rotary Axis Tilt: 120°/+30°
  • Rotary Axis Rotation: 360°
  • Spindle motor: 23.6 KW
  • Spindle speed: 1200 RPM
  • ISO Standard: SK4O
  • Control: Siemens 840D SL
  • Rotational and Indexing Accuracy: 5 Arc Seconds
  • Repeatability: 0.006mm
  • Automatic Tool Magazine: 40 station
  • Coolant Capacity: 20 ltr
  • Field Application: Machining of press tool plate, Die and mould plates, face shoulder and pocket milling, drilling, boring and tapping, die casting and injection mould components.
  • Make: Jyoti CNC Automation Ltd.
  • Cost: INR 1,45,49,400
  1. Learning & Benefit from Project:
    • Learnt how to generate NC code using DELMIA application
    • Also commercialised the product and launched in market .
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SG Subham Gupta
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